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PowerCellutionPower Generation System 100

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PowerCellution product and services creates electric power based on fuel cells using hydrogen. All solutions based on this system will have minimal environmental impact through a zero emission hydrogen electric sys- tem.

Power Generation System 100 is a very powerful fuel cell system that enables durable and flexible use, with an electric output of up to 100 kW. The system has been tested and developed according to the standards in power generation solutions and is specially designed to accomplish compact integration together with high electrical and heat power output. The system has a robust and durable construction meant to ensure lasting Stationary

HYDROGEN FUEL CELL SOLUTIONS FROM POWERCELL SWEDEN AB

PowerCellution

Power Generation System 100

External Heat

Exchanger DC Bus

Hydrogen Supply

Power Electronics Auxiliary Power

Supply

Master Controller Hydrogen

Subsystem FC Control

System

FC Safety System Fuel Cell

Stack (FC) Cooling

Subsystem

a.

Input

b.

Scope of delivery

b.

Output

AirSubsystem

Ventilation and Exhaust to

Atmosphere Ambient Air

SYSTEM BOUNDARY – POWERCELLUTION SCOPE

Ventilation and Exhaust to

Atmosphere SYSTEM BOUNDARY – POWERCELLUTION SCOPE

a. Input b. Scope of Delivery Power Generation System 100 c. Output

Heat Sink

Hydrogen

Supply Hydrogen

Subsystem FC Control

System

FC Safety System Fuel Cell

Stack (FC) Cooling

Subsystem

SubsystemAir

Ventilation and Exhaust to

Atmosphere Ambient Air

SYSTEM BOUNDARY – POWERCELLUTION SCOPE

a. Input b. Scope of delivery for Heavy Duty System 100 c. Output

FilterAir

DC Bus Power

Electronics

Auxiliary Power Supply

Master Controller FC System

FC System

Hydrogen

Subsystem FC Control

System

FC Safety System Fuel Cell

Stack (FC) Cooling

Subsystem

SubsystemAir

DC Bus Power

Electronics

Auxiliary Power Supply

Master Controller Cooling

Module Heat Sink

Hydrogen Supply

Ambient Air Air

Filter

Scope of supply for standard configuration

Fuel Cell System

Fuel Cell Stack Converts hydrogen into electrical energy in a clean and efficient way

Hydrogen Subsystem Regulates incoming hydrogen to the fuel cell stack and recirculating to increase the fuel efficiency Cooling Subsytem Manages cooling and produces heat that can be utilized for external uses

Air Subsystem Regulates incoming air to a specific humidity, flow rate, pressure and temperature

FC Safety System Passive and active protections based around continuous monitoring and control of the system FC Control System Process monitoring and control within the fuel cell system

Cooling Module Rejects the produced heat thrugh a heat-exchanger to an external system or by a radiator to ambient air

Power Electronics Module Converts and stabilizes voltage output from the fuel cell stack

Air Filter Provides chemical filtration of air feed to match the requirements of the fuel cell stack

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i Peak power EOL to OCV (Open Circuit Voltage, i.e. no-load condition, 0 A) BOL.

ii Fuel cell stack and BoP components (cathode compressor + intercooler) iii Hydrogen ISO 14687:2019, SAE J2719_201511 and T/CECA-G 0015 2017 iv 3-8 bar(g) is feasible, but low hydrogen feed pressure affects system performance.

v Expected lifetime, actual lifetime depends on use case.

vi Start-up from sub-zero degrees requires external power assistance.

vii Fuel Cell System is designed in compliance with the following standards.

0 50 100 150 200 250 300 350 4000

20 40 60 60 100 120

Net Power (kW)

Current (A)

Gross power Net power Heat power

Physical data

Max net power 100 kW

Dimensions 606 x 696 x 674 mm

Volume 284 l

Weight 170 kg

Gross output (rated power) 300 V / 375 A

Voltage output Normal operation 250–500 VDC, max 570 VDC i

Current output 60–420 A

System heat output (max) Up to 140 kW + 10 kW ii Coolant outlet temperature 80°C

Fuel quality Pure hydrogen iii

Fuel inlet pressure 8–12 bar(g) iv Communication and control CAN bus System efficiency (peak, BOL) 58%

System efficiency (rated power, BOL) 45%

Operational lifetime 20 000 h v

Environment

Ambient temperature -30–45°C vi

Humidity 30–95% relative humidity; non-condensing

Regulation and standards E/ECE/324/Rev.2, /Add.99/Rev.2, FMVSS 305-01, ISO 23273:2013, SAE J1766:201401, SAE J2578:201408 vii

IP classification IP54

Version. 121

Configurations/specification

Performance (without DC/DC)

Figure: Performance measured at reference conditions

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