Protokol o laboratorní zkoušce Jméno zákazníka

Strana 1 (celkem 1)

C

HEVRON

C

ZECH

R

EPUBLIC S

.

R

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O

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Špitálská 2a, 190 00 Praha 9, IČ: 25680269, tel.: +420 266 799 150, fax.: +420 266 799 155 texaco@texaco.cz, www.texaco.cz

Protokol o laboratorní zkoušce

Jméno zákazníka TRITREG Třinec Mazané zařízení Kontaktní osoba Ing.Kantor

Adresa

PSČ Druh oleje Plastická maziva

Přehled analyzovaných vzorků

Číslo vzorku Datum odběru

vzorku Název oleje Poznámky

84/2010 20.9.2010 SRI Grease mísitelnost

84/2010 OKS 422

Výsledky rozborů kvalitativních parametrů

Číslo vzorku Směs vzorků 84/2010 jednotka

Bod skápnutí 205 °C

Penetrace při 25 °C po prohnětení 289 10^-1 mm

Způsob stanovení mísitelnosti

Dodané vzorky byly smíchány při teplotě 25°C dohromady a směs byla podrobena namáhání 100 zdvihy v hnětači. U směsi po zkoušce byly stanoveny bod skápnutí a penetrace po prohnětení.

Komentář k IČ spektrální analýze

Číslo vzorku Komentář

SRI Grease OKS 422

IČ spektrum odpovídá plastickému mazivu zpevněnému polymočovinou IČ spektrum odpovídá barnatému komplexnímu plastickému mazivu

Hodnocení výsledku rozboru:

Dle IČ spektrální analýzy plastická maziva odpovídají technickým listům z hlediska použitého zpevňovadla. Penetrace směsi obou plastických maziv spadá do NLGI třídy 2, do které spadají i jednotlivá maziva. Hodnota bodu skápnutí směsi maziv je o 30 – 40°C nižší než jsou

deklarované hodnoty jednotlivých maziv.

Dle výsledků zkoušek jsou plastická maziva mísitelná, ale bod skápnutí směsi je nižší než je u jednotlivých plastických maziv. Směs plastických maziv lze provozovat přibližně až do teploty 175°C.

Datum: 6.10.2010

KOMA - Industry s.r.o.

Hradišťská 34, Český Těšín-Koňákov IČ: 646 17 912, DIČ: CZ 646 17 912 Tel.:+420 724 563 189; +420 595 953 335

Diagnostika strojů a zařízení Zkušební laboratoř

ZL č. 071

Název Sídlo Kontakt Název

Evidenční číslo Výrobní číslo Strojní uzel

Množství provozní náplně Doba provozu od posl. výměny Doba provozu celkem

V průběhu provozu doplněno

Parametr kvality Rozměr Norma

Barva, vzhled ČSN ISO 2049

Kinematická viskozita při 40°C mm²/s ČSN EN ISO 3104 Kinematická viskozita při 100°C mm²/s ČSN EN ISO 3104

Viskozitní index - ČSN ISO 2909

Bod vzplanutí COC °C ČSN EN ISO 2592

Bod tekutosti °C ČSN ISO 3016

TAN (Č. kyselosti) mgKOH/g ČSN ISO 6618

Obsah vody % ČSN EN ISO 12937

Celkové množství nečistot mg/100cm³ ČSN 65 6220

Druhy nečistot - metodika

tř. ČSN ISO 4406

tř. SAE AS4059 (NAS 1638)

≥5 µm

≥15 µm

antioxidanty % metodika

obsah Al mg/kg

obsah Pb mg/kg

obsah Cu mg/kg

obsah Fe mg/kg

obsah Si mg/kg

Měřil:

Zpracoval:

Datum: V Ostravě dne 20.5.2011 ved.odd. Diagnostika strojů a zařízení

Doporučujeme výměnu olejové náplně. (zvýšená kin. viskozita)

Haburová, Gwozdzová Za KOMA Industry s.r.o.

Haburová Ing.Jaroslav Gellner v.r.

Otěrové kovy nepožadováno

DOPORUČENÍ

Čistota vyhovující

Analýza FT-IR nepožadováno

- ZHODNOCENÍ

Stanovené hodnoty chemicko-fyzikálních parametrů nevyhovující

- - - - Analýza FT-IR

- Prvková analýza ICP-OES dle ČSN EN 14538

Distribuce částic

částic/1ml ČSN ISO 4406 5 000 4 778

640 579

Kód čistoty 19/16 19/16

10 10

Železo, prachové částice

max. 0,2 0,00

135,0-165,0 180,40

Hodnota požadovaná Hodnota stanovená Datum dodání 16.5.2011

VÝSLEDKY ZKOUŠEK

Datum odběru Odebral Převodovka

Místo odběru Specifkace SAE Jiná specifikace

STROJNÍ ZAŘÍZENÍ Specifikace DIN 51525/III

KOCH-Dratotah Specifikace ISO VG 150

Třinec 1 Typ oleje Převodový

p. Kantor Název Omala HD 150

PROTOKOL O ZKOUŠCE Č.11/05/116

FIRMA VZOREK

TriTrg Třinec s.r.o. Číslo 1

Produktová informace

ISOFLEX ^® NBU 15

Plastické mazivo pro mazání ložisek vřeten

ISOFLEX NBU 15, číslo druhu 004026, cz Vydání 04.07, nahrazuje vydání 10.02

GATE-B/SP/Tr-LK

Výhody pro Vaše použití

—

Osvědčený produkt na základě dlouholetých zkušeností zejména při velmi vysokých otáčkách;

—

Prodloužená životnost konstrukčních dílů na základě optimalizované ochrany proti opotřebení a dobré tlakové únosnosti;

—

Velmi dobrá odolnost proti působení vody a médií, nadprůměrná aditivace pro protikorozní ochranu chrání před předčasným výpadkem ložisek a pomáhají tak minimalizovat náklady na údržbu;

—

Nízké vlastní zahřívání ložisek na základě nízkého tření maziva, čímž se zvyšuje jejich životnost;

—

Bezporuchový provoz strojů na základě snadné čerpatelnosti a dávkovatelnosti v běžných systémech centrálního mazání.

Popis

ISOFLEX NBU 15 je plastické mazivo pro vysoké rychlosti s dobrou tlakovou únosností.

Produkt se skládá z kombinace esterového oleje / syntetického uhlovodíkového oleje / ropného oleje a barnatého komplexního mýdla.

Produkt poskytuje dobrou ochranu proti opotřebení a korozi, odolává vodě a médiím a je stabilní proti oxidaci.

Oblasti použití

Produkt ISOFLEX NBU 15 je použitelný zejména pro rychloběžná valivá a kluzná ložiska, např. ložiska vřeten obráběcích a textilních strojů, závitových vřeten, kuličkových šroubů při vysokém zatížení, pro ložiska pojezdových ústrojí, dále jako plastické mazivo pro dlouhodobé mazání ložisek lanovek a pro přesnou techniku. Kromě toho je produkt použitelný také pro mazání boků zubů u přesných převodů (např. převody kuželovými koly na frézovacích strojích, u

elektromechanických stavěcích pohonů pro ventily).

Pokyny k používání

Mazivo se nanáší štětcem, stěrkou, mazacím lisem nebo patronou.

Na základě mnoha různých složení uvnitř skupin elastomerů a plastických hmot je nutné před sériovým použitím přezkoušet jejich snášenlivost s produktem.

Minimální doba skladování

Minimální doba skladování v suchých nezamrzajících místnostech a uzavřených původních nádobách činí cca 36 měsíců.

Obaly 50 g PE tuba 400 g patrona 1 kg plechovka 25 kg hobok Bezpečnostní listy

Aktuální bezpečnostní listy si můžete vyvolat na

naší internetové stránce www.klueber.com,

nebo je lze obdržet také od příslušné kontaktní

osoby.

Produktová informace

ISOFLEX ^® NBU 15

Plastické mazivo pro mazání ložisek vřeten

Mazání je náš svět

S více jak 2000 různými produkty si můžete být jisti, že u firmy Klüber Lubrication naleznete správné mazivo pro Vaše použití. Po celém světě máte možnost kontaktovat některého z našich odborníků na maziva, který Vám bude kdykoliv k dispozici.

www.klueber.com

Klüber Lubrication München KG, Geisenhausenerstraße 7, 81379 München, Deutschland, Telefon +49 89 7876-0, Telefax +49 89 7876-333.

Údaje uvedené v této informaci o produktu jsou založeny na našich všeobecných zkušenostech a znalostech v době tisku a mají technicky vzdělanému čtenáři poskytnout pokyny pro možná použití. Informace o produktu však neobsahují žádné zajištění vlastností nebo záruku vhodnosti produktu pro jednotlivé případy.

Použivatele nezbavují od toho, aby nejdříve odzkoušel použití vybraného produktu zkouškou. Doporučujeme individuální poradenský rozhovor a na přání a podle možnosti dáme k dispozici zkušební vzorky. Výrobky Klüber jsou neustále dále vyvíjeny. Proto si firma Klüber vyhrazuje právo na změnu všech technických údajů této tiskoviny kdykoliv a bez předchozího uvědomění.

Klüber Lubrication, podnik skupiny Freudenberg

Vydavatel a autorská práva: Klüber Lubrication München KG. Dotisk celého dokumentu jakož i jeho části je povolen pouze při uvedení zdroje a zaslání exempláře.

Parametry produktu ISOFLEX

^®

NBU 15

Teplotní oblast použití*, [°C], cca -40 až 130

Barva béžová

Struktura homogenní, krátkovláknitá

Hustota, při 20 °C [g/cm

³

], cca 0,99

Penetrace po prohnětení, DIN ISO 2137, při 25 °C, [0,1 mm] 265 - 295 Viskozita základového oleje, DIN 51562, díl 1

při 40 °C, [mm

²

/s], cca při 100 °C, [mm

²

/s], cca

21 4,5

Zdánlivá dynamická viskozita***, viskozitní třída M

Protikorozní vlastnosti (EMCOR-test), DIN 51802,

1 týden destilovaná voda, stupeň koroze ≤ 1

Bod skápnutí, DIN ISO 2176, [°C] > 220

Otáčkový faktor (n x d

m

)**, [mm x min

^-1

], cca 1 000 000

* Údaje o teplotní oblasti použití jsou směrné údaje, které závisí na složení maziva, předpokládaném účelu použití a technice aplikace. Maziva mění podle druhu mechanicko-dynamického namáhání a v závislosti na teplotě, tlaku a čase svoji konzistenci, zdánlivou viskozitu resp. viskozitu. Tyto změny znaků mohou mít vliv na funkci konstrukčních dílů.

** Hodnoty otáčkového faktoru jsou směrné hodnoty a závisí na typu valivého ložiska, jeho velikosti a provozních podmínkách v daném místě. Tyto hodnoty musí proto být potvrzeny pro jednotlivé případy uživatelem pomocí zkoušky.

*** Viskozitní třídy Klüber: EL = dynamicky extra lehké plastické mazivo, L = dynamicky lehké plastické mazivo, M = dynamicky střední plastické mazivo, S = dynamicky těžké plastické mazivo, ES = dynamicky extra těžké plastické mazivo.

OKS 422

Universal Grease for Long Life Lubrication (-40°C to +180°C)

(Page 1 of 2)

Application Areas

Recommended for use in Anti Friction and Plain Bearings.

Also in threaded spindles, gears, worms and similar parts exposed to high pressure and extreme temperatures.

Extremely well suited for a wide temperature range, high loads, vibrations, high speed and open-air conditions.

Advantages and Benefits

1. High efficiency even under the impact of water.

2. Best use under extreme stress.

3. Economic because of low-wear operation and long re-lubrication intervals 4. Manifold application in areas beyond the performance of normal greases.

Mode of Application

• Cleaning of previously used greases is necessary, as OKS 422 should not be mixed with other greases.

• In Anti friction bearings, the instructions issued by the bearing manufacturer must be followed.

• Re-lubrication must be done by means of a grease gun or central lubrication systems.

OKS 422 - Technical Data

(Page 2 of 2)

Parameter Specification Appearance Light Beige

(Marginal variation in shade can be expected from batch to batch.

The colour has no effect on the lubricating properties of the product)

Thickener Barium Complex soap Base Oil Synthetic oil

Consistency NLGI grade 2 DIN 51 818

Worked Penetration 265 -295 0.1 mm DIN ISO 2137 Drop Point approx. +230°C DIN ISO 2176 Base Oil Viscosity 50 cSt +40°C

8 cSt +100°C DIN 51 562 Temperature Range - 40°C to +180°C

Water Resistance Rating: 0 - 90 DIN 51897 DN Factor Approx. 800,000

DIN Classification KPHC 2 R - 40 DIN 51 502

Disclaimer

This Product Data Sheet was last updated in April, 2004. The information contained in this Data Sheet reflects the state of engineering knowhow and the results of extensive tests and practical application studies. However, on account of the diversity of possible applications and technical conditions, this information can only be regarded as indicative for suitable applications and is not necessarily transferable to specific instances. Accordingly we recommend, in every case, that trials are conducted on specific applications before any general product use. No direct or indirect liabilities are accepted unless specified.

INFORMACE O PRODUKTU

SRI Grease 2

Strana 1 z 2 ChevronTexaco Technology Ghent

SRI GREASE 2

DIN 51 502 ISO 6743-09 Provozní teplota SRI Grease NLGI 2 K 2N-30 ISO-L-XCFIA2 -30°C do 175°C

Polymočovinové plastické mazivo

SRI GREASE 2 je špičkové mazivo s polymočovinovým (polyuretan) plnidlem a s obsahem vysoce rafinovaného parafinovaného oleje. Má tmavě zelenou barvu a máslovou strukturu. Mazivo je odolné vůči oxidaci a díky tomu dosahuje vynikající stabilitu při vysokých teplotách. Účinné antikorozní inhibitory chrání ložiska proti korozi ve vlhkém a slaném prostředí. SRI GREASE 2 je kompatibilní s jinými mazivy používanými v ložiscích, jako jsou např. maziva na bázi lithia. Pro optimální účinnost se ale doporučuje původní náplň před aplikací SRI GREASE 2 z ložiska odstranit a ložisko důkladně vyčistit.

Doporučení pro použití

Plastické mazivo SRI GREASE 2 je vhodné pro použití v celé řadě průmyslových zařízení a v automobilech, kde jsou vysoké pracovní otáčky (10 000 ot./min. a více) a provozní teploty vyšší než 150 °C. Rovněž je vhodné tam, kde hrozí vniknutí slané vody do ložisek. Pracuje spolehlivě za nízkých teplot až do – 30 °C.

SRI GREASE 2 poskytuje vynikající výkon ve všech zařízeních, které pracují nepřetržitě v nepříznivých podmínkách.

Toto mazivo absolvovalo korozní test ASTM D1743 s 5% syntetickou mořskou vodou. Při vysokých provozních otáčkách a teplotách chrání ložiska lépe než ostatní běžná ložisková maziva. Test ASTM D3336 ukazuje, že u ložisek mazaných pomocí SRI GREASE 2 došlo při 10 000 ot./min. a 150 °C po 3 000 hodinách provozu ke zvýšení životnosti.

Testování prokázalo, že toto mazivo snese zatížení 2 x 10 rad a stále poskytuje účinné mazání a ochranu proti korozi.

Výhody

SRI Grease nabízí následující výhody:

 široký rozsah použití

 vhodné pro vysoké rychlosti (otáčky)  oxidační stabilita

 Kompatibilita. Toto mazivo je mísitelné se sodnými a litnými plastickými mazivy

Použití

 jako stálé a trvalé mazivo pro automobilové alternátory, čerpadla a startéry, které chrání proti nepříznivým účinkům vlhkosti a nečistot ze silnice.

 ložiska průmyslových a domovních jednotek vzduchotechniky a klimatizace

 uzavřená a otevřená ložiska elektromotorů pracujících ve vlhku

 vysokootáčkové větráky a ventilátory, zařízení u kterých je zapotřebí snížit hlučnost

Strana 2 z 2

Schválení a doporučení produktu :

Jako prvonáplň se používá SRI Grease v ložiscích:

NSK, NTN, FAG, SKF, GMN Torrington a American Koyo Výrobce elektromotorů:

Reliance Electric Company, US Motors Division, Toshiba International a Mangetek National Coil Company

Výrobce aut:

Chrysler, General Motors, Ford. SRI Grease je schválen USDA pro použití ve vládně kontrolovaných masných a drůbežích továrnách jako mazivo s označením H2, kde nedochází ke kontaktu s potravinami.

Zdraví a bezpečnost

Mazivo SRI GREASE 2 bylo vyvinuto tak, aby splňovalo ty nejpřísnější normy a je nepravděpodobné, že by při správném používání a při dodržení dostatečné

průmyslové a osobní hygieny mohlo způsobit nějaké ohrožení zdraví nebo jiné nebezpečí.

Jestliže dojde ke kontaktu s okem, je nutné vymývat oko nejméně 15 minut pod tekoucí vodou.

Na vyžádání je k dispozici informační materiál s technickými a hygienickými údaji o produktu.

SRI GREASE

TYPICKÁ DATA

Code number 36307

Test. metoda

NLGI stupeň / konzistence 0/1

Vzhled tmavě hnědá

Plnidlo-Polymočovina / hm% 10

Penetrace

prohněteno, 1/mm neprohněteno, 1/mm

DIN ISO 2137

280 255

Bod skápnutí, °C Mettler 243

Viskozita základového oleje při 40°C, mm²/s

při 100°C, mm²/s

99 11

Viskozitní index ASTM D2270 95

Bod vzplanutí, °C,COC ASTM D 92 260

Bod tuhnutí, °C ASTM D 97 - 15 (+5)

Penetrace prohněteno (100000), 1/mm 380 max

Životnost při vysoké teplotě, h při 177°C ASTM D3336 600

Special lubricants for the pulp and

paper industry

Lubrication is our World

Special lubricants for

the pulp and paper industry

Published by

Klüber Lubrication München KG Copyright:

Klüber Lubrication München KG Reprints, full or in part, only with prior permission from the publisher.

2.4.18 e Edition 07.08,

replaces edition 09.05

The data in this brochure is based on our general experience and knowledge at the time of printing and is intended to give information of possible applications to a reader with technical experience.

It constitutes neither an assurance of product properties nor does it release the user from the obligation of perform- ing preliminary tests with the selected product. We recommend contacting our Technical Consulting Staff to discuss your specific application. If required and possible we will be pleased to provide a sample for testing.

Klüber products are continually

improved. Therefore, Klüber Lubrication reserves the right to change all the tech- nical data in this brochure at any time without notice.

Front page: Glazing rollers Courtesy of:

Fa. VOITH SULZER PAPIERTECHNIK 89522 Heidenheim, Germany

Klüber – Partner of the

Pulp & Paper Industry

3

Table of contents

Lubricants for machines in the following sections:

Wood yard . . . 4 – 5 Pulp manufacture . . . 6 – 8 Paper making . . . 9 – 11 Paper upgrading . . . 12 – 13

Paper finishing . . . 14

Chemical recovery . . . 15 – 16

Lubricants for:

Related equipment . . . 17

Gears . . . 18

Compressors . . . 19

Maintenace and repair . . . 20

List of products and characteristic data:

Lubricating greases, pastes, adhesive lubricants . . . 21 – 23 Lubricating oils . . . 24 – 27 Fluid, bonded coating . . . 27

This brochure describes the main applications of specialty lubricants in machines and installations used in the pulp and paper industry.

It provides details on lubrication prob- lems related to individual components, operations and processes which may occur when using unsuitable lubricants.

It also shows how to solve these problems and explains the advantages and benefits derived from using Klüber lubricants.

The following production sections are covered:

• Wood yard

• Pulp manufacture

• Paper making

• Upgrading

• Finishing

Klüber also offers high-performance lubricants for related equipment such as valves, hydraulic units, pumps, fans, compressors, gears, and for main- tenance and repair purposes. All these

products are state-of-the-art from the economical and ecological point of view.

However, this brochure does not cover used paper processing and waste/pro- cess water treatment. As we have not yet gathered sufficient experience in these fields, pertinent comments on your part are appreciated.

Through our subsidiaries all over the world we will collect relevant informa- tion and include it in the next issue of this brochure.

All Klüber lubricants recommended in this brochure are high-performance lubricants. When used appropriately, they ensure

• maximum functional reliability

• low maintenance costs

• extended relubrication cycles

• reduced environmental impact

• resistance to water and other process fluids

Detailed descriptions and additional application notes are listed in the individual product information leaflets.

Please contact us for free copies.

We would also like to refer you to other technical brochures we have published, such as “Lubrication of gear systems”,

“Lubrication of chains”, “Lubricant test- ing”, etc., which also provide interesting details.

The services we offer include more than just submitting quotations and supplying our lubricants. We support you in all matters related to lubricants and lubrica- tion technology, and we are sure we will find a cost-effective, intelligent solution to all lubrication problems you encounter in the pulp and paper industry.

This not only applies to standard situa- tions but also to complex problems involving entire machines and installa- tions.

No. Lubrication problem Recommended product Advantages High rail wear, high GRAFLOSCON Excellent adhesion, 1 lubricant consumption C-SG 0 ULTRA low consumption

(especially in wet

or presses)

Insufficiently adhesive GRAFLOSCON Excellent wear 2 lubricant is sheared off C-SG 2000 ULTRA protection, extended

and removed by press rail life

water

GRAFLOSCON lubricants are very adhesive and resistant to high pressure, water and bark

Tyre surface suffers GRAFLOSCON Low consumption, wear and material C-SG 0 ULTRA good lubricity chipping

or

Both products provide GRAFLOSCON excellent protection C-SG 2000 ULTRA against wear 1

Insufficient adhesion For load rollers with a Excellent adhesion, of standard lubricants centralized lubrication low consumption

system:

UNIMOLY OIL … Very good protection Viscosity grade against wear depending on equip-

ment manufacturer’s specifications 2 High wear and oil UNIMOLY OIL 1500

consumption

Klüberlub BE 41-1501

3 Premature bearing Ensures that

failure rated bearing life

is achieved

Wood yard

Bark presses

Piston-type presses

Drum-type presses

Friction points:

1 Girth gear 2 Support rollers 3 Tyre

4 Load roller bearings

Friction points:

1 Tyres

2 Load/support roller bearings (spherical roller bearings) 3 Drum bearings (spherical roller bearings)

Debarking drum

No. Lubrication problem Recommended product Advantages

1 High lubricant GRAFLOSCON Low consumption,

consumption, large C-SG 2000 ULTRA¹⁾ good lubricity,

2 quantities of used resistant to high

lubricant have to be loads, water and

3 disposed other ambient

media

Lubricant not sprayable GRAFLOSCON Sprayable through – at low temperatures C-SG 0 ULTRA¹⁾ automatic systems at

ambient temperatures as low at 10 °C

High lubricant Klüberlub Good pressure

4 consumption BE 41-1501 absorption capacity,

low consumption

1)GRAFLOSCON C-SG 0 ULTRA and GRAFLOSCON C-SG 2000 ULTRA are operational lubricants for large girth gear drives which have completed the running-in process and whose tooth flanks are in a good condition.

The GRAFLOSCON series also includes running-in and repair lubricants for girth gear drives. Please contact us for more details or ask for our free brochure „Lubrication of large girth gear drives” (9.2e) which provides information about running-in, operational and repair lubrication.

Friction points:

1 Plain bearings 2 Slide rails

5

Wood yard

Wood grinders

No. Lubrication problem Recommended product Advantages

High wear due to GRAFLOSCON

high loads, impact of GRAFLOSCON lubricants are resistant 1 water and aggressive C-SG 0 ULTRA to loads and ambient

atmosphere media, thus eliminating

or wear problems

GRAFLOSCON

2 Lubricant is thrown off C-SG 2000 ULTRA Good adhesion

3

Pressure wood grinders

No. Lubrication problem Recommended product Advantages Lubricant contaminates Klüberbio Rapidly biodegradable

1 waste water CA 2-460 lubricating oil with a

synthetic base oil (CEC-L-33-A-94, after 21 days > 70%).

Water pollution category 1.

Lower consumption than with vegetable oils, no resin build-up Friction points:

1 Grinder chain, links and plates 2 Chain sprocket 3 Gear

Friction points:

1 Slide rails

Lubricants for gears see page 18

Pulp manufacture

Thermo-mechanical pulping (TMP) and Chemi-thermo-mechanical-pulping (CTMP)

Friction points:

1 Centralized lubrication 2 Bearings:

system: Plain bearings

Grease lubrication Taper roller thrust bearings Cylindrical roller bearings

Refiners

No. Lubrication problem Recommended product Advantages

1 Klüberplex Extended grease life

BE 31-102

High speeds and Klüberplex Extended grease life high axial loads BE 31-102

2 Frequent relubrication High lubricant consumption

Twin refiner

Andritz Sprout-Bauer

Double disc refiner

Andritz Sprout-Bauer

Single disc refiner

Kvaerner

7

Pulp manufacture

Chemical pulping

Digester

No. Lubrication problem Recommended product Advantages Holding tank Klüberlub This heavy-duty grease

BE 41-1501 is very resistant to

Low speeds, high ambient media and

loads, lubricant in eliminates lubrication

contact with pulp problems.

1 Exposed to pulp Digester

Low speeds, high loads, lubricant sub- ject to high tempera- tures and chemicals

2

3

Bleacher

No. Lubrication problem Recommended product Advantages Lubricant is dissolved BARRIERTA This product is by bleaching agents L 55/2 chemically inert, thus

ensuring the required Lubricant ages rapidly functional reliability.

due to impact of CIO2, SO2, H2SO4, 1 H2O2, NaOCl, Ca

(OCl)2, NaOH, Na2S2O4, CaS2O4, O2, O3

Conventional grease becomes hard and brittle

Conventional lubricants OXIGENOEX OXIGENOEX sliding are prohibited in sliding agents agents are approved

2 context with oxygen. by BAM (German

Contact our Technical Institute for Materials DANGER OF Service to help you Testing) for the respec- EXPLOSION ! select a suitable sliding tive pressure range.

agent.

Friction poins:

1 Roller and ball bearings 2 Girth gear

3 Enclosed gear

Friction points:

1 Mixer und pump:

Rolling bearings Mechanical face seals O-ring seals

2 Oxygen pump and distribution system:

Bearings Gears Valves

Stirring unit in discharger

Double belt press

Shredder Conveyor screw

Bleaching chemicals

Bleaching tower

Neutraliza- tion unit

Bleached pulp Mixer

GWP, TMP, CTMP

Lubricants for girth gear drives see page 15

Lubricants for encased gears see page 18

Pulp manufacture

Dewatering

Friction points:

Rolling bearings Friction points:

Rolling bearings:

Drive rolls Press rolls Tension rolls Adjusting rolls Return rolls

Dewatering presses

No. Lubrication problem Recommended product Advantages Relubrication cycles Klüberlub Extension of relubri-

too short BE 41-1501 cation cycles (e. g. in

1 machines made by

Andritz, Austria) up to 150 operating hours

High temperatures, Klüberlub Minimizes lubricant subject to BE 41-1501 bearing wear.

steam

1 Much longer re-

Low speeds, lubrication cycles

high axial and than with conven-

radial loads tional lubricants.

Wire press

Screw-type press

Notes

Paper manufacture

Headbox – Wire section – Press section Wet end

9

No Lubrication problem Recommended product Advantages

Gear subject Klüberplex Extended gear life

1 to humidity and GE 11-680 vibration

Oil separation STABURAGS Makes very precise

NBU 8 EP adjustment possible.

Grease has insufficient

2 sealing effect Grease will stay in

friction point.

Gear subject to

humidity Lifetime lubrication

Stick slip during UNISILKON L 250 L No stick slip 3 adjustment

1 Grease with insufficient Klüberplex Considerably longer sealing effect is BE 31-222 relubrication cycle and

washed out of bearings, reduced maintenance.

resulting in corrosion alternatively

and bearing failure, PETAMO Water or media of GHY 133 N varying aggressiveness

Aggressive water require suitable lubri-

and/or other media alternatively cants.

accelerate grease STABUTHERM

ageing. GH 461 Klüber offers efficient

solutions.

11 Bearings subject ISOFLEX TOPAS Ensures that to high temperatures NB 52 expected roll life

and humidity is achieved

High speeds Rotating outer ring Low loads may cause rolling elements to slip Lubricant subject to aggressive cleaning agents

Wear due to high STABURAGS Meets all requirements loads, grease is NBU 12 / 300 KP and is very resistant to

1 forced out of bearings, ambient media.

corrosion occurs

Oil circulation lubricated roller bearings Please contact our Application Engineering section to determine a suitable oil type and viscosity

Headbox

Doctor blade Press section Headbox

Wire section Press section

2 3 4 5 6 7 8.1 8.2 9 10

Friction point:

1 Ball adjusting screw, centra- lized grease lubrication

Friction points: Bearings in:

7 Suction pick-up 8.2 Press roll 10 Felt guide roll roll 9 Constant pressure 11 Spread roll 8.1 Suction roll roll (pivoting bearings)

Friction points: Bearing in:

1 Breast roll 3 Wire tensioning roll 5 Wire drive roll 2 Wire guide roll 4 Wire adjusting roll 6 Suction roll Friction points:

1 Gross slice adjuster gear (worm gear)

2 Micro slice adjuster gear (worm gear)

3 Slice adjuster

Wire section

Paper manufacture

Dry end

No. Lubrication problem Recommended product Advantages Conventional lubricants Klüberquiet Excellent resistance are not sufficiently BQ 72-102 to high temperatures,

resistant to water and hot water and steam;

steam, thus resulting meets all requirements

in premature bearing 1 failure

Bearing failure before Up to 80 °C Expected roll life is roll life expires. ISOFLEX TOPAS achieved despite high

NB 52 bearing loads.

Oil separation or or

grease loss results in STABURAGS NBU 4 starved lubrication

and corrosion. above 80 °C

1 Klüberquiet

Reason: BQ 72-102

High temperature and speed, rotating outer ring.

Frequent relubrication Up to 180 °C Relurication cycles due to high tempera- PETAMO GY 193 considerably longer.

tures. PETAMO GHY 441

1

Impeded bearing Up to 260 °C

operation. BARRIERTA L 55/2

Unsuitable grease UNISILKON Precise axial guiding of which is not resistant TK 44 N 2 seal ring.

to high temperatures

2 attacks elastomer UNISILKON Greases are resistant

parts. L 250 L to high temperatures

and protect elastomer

Steam head malfunc- parts.

tion

UNISILKON Do not use on silicone

3 TK 44 N 2 rubber components.

Wear due to high STABURAGS Meets all requirements loads, grease is forced NBU 12 / 300 KP and is very resistant to

out of bearings, corro- ambient media.

1 sion occurs Oil circulation lubricated bearings

Please contact our Application Engineering section to determine a suitable oil type and viscosity.

Friction points:

10 Spread roll 12 Drying cylinder 11 Guide roll 13 Vacuum cylinder

Friction points:

1 Ball bearings

Friction points:

1 Ball bearings

Rope sheaves

Spread rolls

Steam heads / Rotating unions

Friction points:

1 Plain and rolling bearings, esp. ball bearings 2 Seals

– Stuffing boxes and packings, – assembly of O-ring

3 Centralized lubrication of rotating unions with elastomer seals

Doctor blade

Friction point:

1 Ball adjusting screw, centralized grease lubrication

Paper manufacture

Sizing – Secondary drying – Glazing – Winding

11

No. Lubrication problem Recommended product Advantages Bearing failure before Klüberquiet Usable roll life is roll life expires. BQ 72-102 achieved despite high

bearing loads.

Oil separation or 10 grease loss results in

starved lubrication and corrosion.

Reason: High temperature and speed, rotating outer ring.

Low loads may cause ISOFLEX TOPAS Ensures function of 11 rolling elements to slip NCA 52 balls / rolling elements,

no sliding wear Bearing failure before ISOFLEX TOPAS Usable roll life is

roll life expires. NB 52 achieved despite high

bearing loads.

Oil separation or

grease loss resulting in alternatively 10 starved lubrication and ISOFLEX TOPAS

corrosion. NCA 52

Reason: High tem- perature and speed, rotating outer ring.

Low loads may cause ISOFLEX TOPAS Ensures function of 11 rolling elements to slip NCA 52 balls/rolling elements,

no sliding wear

Standard greases Bearing life is

result in premature considerably

15 bearing failure due to longer.

high roller weight and high speeds

Severe surface wear, Priming Efficient priming stick slip, fretting UNIMOLY protects against wear

corrosion C 220-SPRAY and corrosion.

Lubrication Excellent protection ALTEMP Q NB 50- against wear and stick SPRAY slip, easy relubrication,

16 easy disassembly of

the components after extended use.

See page 10 Oil circulation lubricated roll and cylinder bearings

Please contact our Application Engineering section to determine a suitable oil type and viscosity.

Sizing

Glazing / Winding

Secondary drying

Steam heads / Rotating unions

Sizing Secondary drying Glazing Winding

8 Pressure roll 11 Guide roll 9 Constant 12 Drying cylinder

pressure roll 14 Supporting cylinder 10 Spread roll 15 Reel drum

Friction points: Rolling bearing in 10 Spread roll 11 Guide roll

Friction points:

Rolling bearings in

10 Spread rolls 16 Sliding guides (steel/steel) 11 Guide rolls

15 Reel drum

ISOFLEX TOPAS NCA 52

Upgrading

Coating section

No. Lubrication problem Recommended product Advantages Bearing temperature Depending on Usable life of spread approx. 100 °C, high temperature and type rolls is achieved speed, rotating outer of roll:

ring Klüberquiet

BQ 72-102 or

BARRIERTA I L Standard greases lead

to premature bearing (Observe OEM’s failure before the ex- instructions on other 1 pected life of the roll Klüber lubricants)

coating or the roll itself expires

Frequent relubrica- Up to 180 °C Relubrication cycles tion due to high PETAMO GY 193 are considerably

temperatures. PETAMO GHY 441 longer.

1

Impeded bearing Up to 260 °C

operation. BARRIERTA L 55/2

Unsuitable grease UNISILKON Precise axial guiding which is not resistant TK 44 N 2 of seal ring.

to high temperatures

2 attacks elastomer UNISILKON Greases are resistant

parts. L 250 L to high temperatures

and protect elastomer

Steam head malfunc- parts.

tion

UNISILKON Do not use on silicone

3 TK 44 N 2 rubber components.

Check compatibility.

Standard grease ISOFLEX TOPAS Bearing life is results in premature NCA 52 considerably longer bearing failure due

15 to high roll weight and high speeds

Oil circulation lubri- cated roll and cylinder bearings

Please contact our Application Engineering section to determine a suitable oil type and required viscosity.

10 Spread roll 11 Guide roll 12 Drying cylinder 15 Reel drum

Friction points:

1 Ball bearings

Spread rolls

Steam heads / Rotating unions

Friction points:

1 Plain and rolling bearings, esp. ball bearings

2 Seals:

– Stuffing boxes and packings, – assembly of O-rings 3 Centralized lubrication of rotating unions with elastomer seals

Rewinder

Friction points:

15 Reel drums (rolling bearings)

Rewinder

Upgrading

Glazing – Winding

13

No. Lubrication problem Recommended product Advantages Standard grease results ISOFLEX TOPAS Usable life of spread in premature bearing NCA 52 rolls is achieved despite

1 failure before the ex- high bearing loads

pected life of the roll (Observe OEM’s (high speed, rotating coating or the roll itself specifications on other outer ring)

4 is reached Klüber lubricants)

Low loads may cause ISOFLEX TOPAS Ensures function of 2 rolling elements to slip NCA 52 balls/rolling elements,

no sliding wear Multi-purpose oil is SYNTHESO D oils Fully synthetic oils 3 required (lubricating,

heat carrier and Observe OEM’s No oil carbonization hydraulic oil) viscosity specifications!

6 Long usable life

Oil carbonization

Only one oil for three applications

Low loads may cause ISOFLEX TOPAS Ensures function of 1 rolling elements to slip NCA 52 balls/rolling elements,

no sliding wear Standard grease re- ISOFLEX TOPAS Expected roll life is sults in premature NCA 52 reached despite high

bearing failure before bearing loads (high

2 the expected life of speed, rotating outer

the roll coating or the ring)

roll itself is reached

Standard grease re- ISOFLEX TOPAS Considerably longer sults in premature NCA 52 usable life if relubri-

3 bearing failure due to cated regularly

high roll weight and high speed

Severe surface wear, Priming Efficient priming stick slip, fretting UNIMOLY protects against wear

corrosion C 220-SPRAY and corrosion.

Lubrication Excellent wear and ALTEMP Q NB 50- corrosion protection, SPRAY no stick slip, easy

4 relubrication, easy

disassembly of com- ponents even after extended use.

Oil circulation lubricated roller and cylinder bearings

Please contact our Application Engineering section to determine a suitable oil type and viscosity

1 Spread roll 3 Constant pressure roll with “soft” coating 2 Guide roll 6 Heated smooth calender roll

Friction points: Bearings in

1 Spread roll 3 Constant pressure roll 5 Rotating (deep groove (oil circulation lubrication) unions – ball bearings) 4 Spread roll (relubricatable) see page 12 2 Guide roll with self-aligning ball bear-

ings or spherical roller bearings

Super calender

Glazing Winding

Winding machine

Friction points:

Rolling bearings in 1 Guide roll 2 Spread roll 3 Reel drum

4 Sliding guides (steel/steel)

Soft calender

Finishing Section

Roll and sheet cutters Underfloor conveyors

Roll cutter – Sheet cutter

No. Lubrication problem Recommended product Advantages General sealing ISOFLEX TOPAS The ideal smooth problems in bearings NCA 52 running and high- temperature grease

Grease loss causes which remains safely

1 starved lubrication, in the bearing

high friction and pre- mature bearing failure

High friction due to ISOFLEX TOPAS Dynamically light ingress of paper dust NCA 52 grease which ensures

smooth operation 2

Friction points:

1 Conveyor chain

Underfloor conveyors

No. Lubrication problem Recommended product Advantages Dripping oil conta- Klüberbio CA 2-460 Synthetic lubricating

minates the chain oil, rapidly biodegrad-

environment and may able (CEC-L-33-A-94,

pollute waste water 21 days > 705), water

1 pollution category 1

Notes Friction points:

1 Support rollers spherical roller bearings, self-aligning ball bearings 2 Knife holder

Bearing

Chemical recovery

Heating and burning systems

15

Friction points:

1 Pinion and girth gear

Rotary kiln (lime)

No. Lubrication problem Recommended product Advantages 1 Excessive lubricant For spray lubricated Both lubricants are

consumption due to girth gear drives very adhesive and high specific flank GRAFLOSCON pressure resistant.

pressure and high C-SG 2000 ULTRA¹⁾ They ensure optimum

temperatures wear resistance,

For immersion lubri- especially in the mixed cated girth gear drives friction regime, and Klüberfluid low consumption C-F2 ULTRA¹⁾

1)GRAFLOSCON C-SG 0 ULTRA and Klüberfluid C-F2 ULTRA are opera- tional lubricants for large girth gear drives which have completed the running-in process and whose tooth flanks are in a good condition. The GRAFLOSCON and Klüberfluid series also include running-in and repair lubricants for girth gear drives. Please contact us for more details or ask for our free brochure “Lubrication of large girth gear drives” (9.2e) which provides information about running-in, operational and repair lubrication.

No. Lubrication problem Recommended product Advantages Lubricant drips off Dry lubrication with Prevents adhesion of and ambient dust is CATENEGRA SG 2 dust, reduces friction 1 attracted when using graphite boards and wear due to

conventional oils and graphite content

greases 2 This results in in-

creased wear of the contact surfaces.

Extreme operating WOLFRACOAT C Excellent wear conditions cause high for lubrication during protection under

abrasive wear. assembly boundary friction

conditions and high

Bearing clearance is temperatures.

reduced or eliminated, WOLFRACOAT C

3 thus leading to tyre FLUID The fluid is easily seizure. for operational applicable, spreads

lubrication quickly, and penetrates

4 narrow lubrication

gaps.

Tyre clearance and relative ring movement on the kiln are ensured.

5a Premature bearing Klüberlub BE 41-1501 Nominal bearing life is

failure, high lubricant achieved.

consumption, disposal

of large quantities re- Reduced grease

quired consumption

5b Premature bearing SYNTHESO Fully snythetic high- failure due to low D 1000 EP performance oil

sliding speed, high ensuring excellent

load, and high wear protection.

temperature.

Extended bearing life, low consumption

Girth gear drive

Tyre support

Friction points:

1 Tyre surface 2 Support rolls 3 Floating tyre 4 Slipper pads

(lateral guides and supports)

5 Support roller bearings 5a Grease lubricated rolling bearings 5b Oil lubricated plain bearings a and b: Graphite board

pressue device

Pressure system I = weight-loaded II = spring-loaded I

II a

b

Chemical recovery

Heating and burning systems

Friction points:

1 Induced-draft fan Thrust ball bearings Plain bearings 2 Flue gas fan

Ball bearings Friction points:

1 Roller bearings (grease lubricated) Roller bearings (in oil-tight pillow blocks)

Recovery system

No. Lubrication problem Recommended product Advantages Grease tends to PETAMO GHY 441 Both greases ensure

carbonize a long service life

1 Grease is forced out PETAMO GHY 443 Both greases ensure

of sealing gaps a long service life

Oil life is too short SYNTHESO D 1500 Synthetic lubricating oil ensuring a long service life with one-time filling of pillow block

Corrosion, impeded HOTEMP 2000- Excellent lubricating

operation due to SPRAY and separating effect,

residues from burning no accumulation of

residues 2

3 Corrosion particles and HOTEMP 2000- Clean chains, lubricant residues from burning SPRAY penetrates easily into

adhere to chain links load-carrying friction

points

Lubricant is not For thrust ball bearing Functional reliability of sufficiently resistant types (shown left): fans is ensured 1 to high temperatures BARRIERTA L 55/3

and impedes fan Long lubricant life

adjustment For plain bearing types:

WOLFRAKOTE TOP PASTE

Bearing failure, PETAMO GY 193 No lubricant

lubricant tends to carbonization,

2 carbonize no premature

bearing failure

Soot blower

View X

Induced-draft / flue gas fan

Blade adjustment: NOVENCO VARIAX principle 2 1

3

2 Rack and pinion 3 Roller chain

Related equipment

17

Machine / Component Lubrication problem Recommended lubricant Advantages

Valves and fittings

Plug cocks, valves, gate Lubricant is subject to water, UNISILKON L 250 L Special silicone grease with ex- valves / stuffing boxes, steam, various aggressive media, cellent resistance to aggressive

spindles, pneumatic drives high temperatures media und high temperatures.

(seals)

Suitable for many plastics and elastomers.

Electric motors

Enclosed rolling bearings Lifetime lubrication required PETAMO GHY 133 N Ensures lifetime lubrication

Relubricatable ball and Short relubrication intervals, Relubrication intervals 3 to

cylindrical bearings high consumption 5 times longer than with

conventional lubricants

Universal shafts

supported by ball and Friction points are difficult to STABURAGS NBU 8 EP Reliable prevention of tribo-

needle bearings access, alternating stress and (Observe OEM’s corrosion,

high temperature cause tribo- recommendations for individual long grease life

corrosion Klüber lubricants)

Hot air fans

Deep groove ball bearings Bearing failure due to ingress STABURAGS NBU 8 EP Greases are resistant to Angular contact ball bearings of pulp and because of high > 120 °C aggressive media.

temperatures Klüberquiet BQ 72-102 Grease collar seals and protects

bearings.

Hydraulic systems

Oil fill LAMORA HLP

(Observe OEM’s viscosity specifications)

Chains

Drive chains Excess or dripping oil may conta- Klüberbio CA 2-100 Synthetic lubricating oil, rapidly Control chains minate the environment and waste Klüberbio CA 2-100 Spray biodegradable (CEC-L-33-A-94,

Transport chains water. 21 days > 70%), water pollution

category 1.

High thermal load, high wear of HOTEMP 2000-SPRAY

chain links Resistant to high temperatures,

good wear protection

Pumps

Rolling bearings STABURAGS NBU 8 EP High thermal stability and

resistance to aggressive media

Air circulation fans

Ball bearings and Bearings are subject to aqueous PETAMO GY 193 Relubrication intervals are 3 to cylindrical roller bearings media and humidity, which causes 5 times longer than with conven-

the grease to emulsify and be Klüberplex BE 31-102 tional lubricants washed out.

Frequent relubrication is necessary to prevent corrosion

Adjusting spindles

Vertical roll adjustment High loads and operating tempera- GRAFLOSCON C-SG 0 Excellent adhesion and wetting

mechanism tures of 120 to 150 °C result in ULTRA properties ensure functional

impeded spindle operation and reliability of spindles

premature failure

Gear systems

Machine / Component Lubrication problem Recommended lubricant Advantages

Spur and bevel

Oil sump temperature too high. Klübersynth EG 4 oils Good friction behaviour, thus

gears

High-performance gear oils lower gear temperatures.

Rapid oil ageing, very short oil with synthetic hydrocarbon

change intervals. (HC) base Oil change intervals at least

Observe gear OEM’s viscosity 3x longer than with mineral instructions. Available in all oils.

common ISO viscosity grades.

Extremely high loads on SYNTHESO D…EP oils Very high scuffing load tooth flanks in mixed friction up to max. 100 °C capacity, oil change intervals

regime up to 5 times longer.

Synthetic gear oils for ex-

treme loads with a polyglycol Also suitable for hypoid gears

(PG base) (GL 5)

Observe gear OEM’s viscosity instructions. Available in all common ISO viscosity grades.

Severe impact of humidity, Klübersynth GH 6 oils Suitable for very high loads

e.g. in wet end up to 160 °C and high temperatures

High-performance gear oils, polyglycol base (PG)

Observe gear OEM’s viscosity instructions. Available in all common ISO viscosity grades.

Gears inaccessible or difficult Klübersynth GE 46-1200 Substantially higher upper to access, lubricant cannot be Synthetic fluid gear grease on temperature limit (up to 120 °C)

changed a polyglycol (PG) base than mineral fluid greases.

Suitable for high loads, long- term and lifetime lubrication.

Worm gears

Oil sump temperature too high Klübersynth GH 6 oils Klübersynth GH 6 oils have High-performance gear oils an excellent wear behavior.

Rapid oil ageing, very short oil with a polyglycol (PG) base

change intervals Gear temperatures are re-

Observe gear OEM’s viscosity duced considerably, and gear High wear of gear wheel and instructions. Available in all efficiency is increased by up

worm common ISO viscosity grades. to 10%.

Low efficiency alternatively: Special additives reduce wear

Klübersynth EG 4 oils significantly.

Oil leakage (see above)

Oil change intervals can be up Fluid grease: to 5 times longer than with Klübersynth GE 46-1200 mineral oils.

(see above)

Open gears

Lubricant is thrown off due to GRAFLOSCON Excellent adhesion and back- insufficient adhesion, resulting C-SG 0 ULTRA flow behaviour, good wear

in starved lubrication and protection.

increased wear. GRAFLOSCON

C-SG 2000 ULTRA Lubricant is not thrown off,

Adjacent machine components machine components stay

are contaminated. clean.

Compressors

19

Machine / Component Lubrication problem Recommended lubricant Advantages

Screw-type

Formation of residues due to Klüber Summit SH oils Klüber Summit SH oils meet

compressors

poor oxidation stability. VDL requirements in acc. with Compressor oils with DIN 51 506.

Poor low-temperature synthetic hydrocarbon base

behaviour. Excellent low-temperature

Recommended viscosities: behaviour, stable lubricant Inadequate lubricant film DIN 51 519 (ASTM D 2422) film at high temperatures.

under high thermal loads. ISO VG 32 / 46 / 68

depending on OEM’s Very little residues, high viscosity specifications resistance to oxidation.

Reduction of maintenance costs due to oil change intervals of up to 8000 opera- ting hours.

Behaviour towards paints, seals and plastics same as that of mineral oils.

Reciprocating

High amount of deposits Klüber Summit DSL oils Klüber Summit DSL oils meet

compressors

VDL requirements in acc. with

High oil consumption Compressor oils with a DIN 51 506.

Sliding vane

diester base

compressors

Excellent lubricity and wear

Recommended viscosities: protection.

DIN 51 519 (ASTM D 2422)

ISO VG 68 / 100 as well Increased functional reliability as 125 (not standardized) because deposits are largely depending on OEM’s viscosity prevented.

specifications

Oil change intervals of up to 8000 operating hours

Conditioning

Lacquer-like deposits and Klüber Summit Varnasolv Klüber Summit Varnasolv

concentrate for

carbonization residues in the reliably dissolves lacquer-like

compressors

entire lubrication system. Conditioner to be mixed with and carbonization residues.

compressor oil.

Expensive cleaning, espe- It is used during operation

cially before changing from and does not require the

a mineral to a synthetic oil compressor to be shut down

for cleaning.

Lower maintenance require- ments result in cost savings

Test kit for

Klüber Summit T.A.N. Kit Rapid qualitative test on level

compressor oils

of ageing.

Simple and quick test to

determine the ageing condi- Easy to handle.

tion of a compressor oil.

Suitable for all conventional mineral and synthetic compressor oils.

Maintenance and Repair

Friction point Lubrication problem Recommended lubricant Advantages

Rust remover

Threaded connections Risk of damage and Klüberbio Z 2-5 Rapidly biodegradable rust

destruction during the remover (CEC-L-33-A-94,

Sliding fits disassembly of corroded 21 days > 70%), water pollu-

components tion category 1.

Positive connections

Good penetrating properties,

Spindles ensures quick non-destruc-

tive disassembly of corroded

Actuating drives parts.

Lubricating and assembly pastes

Bearing seats – High wear, esp. in case of ALTEMP Q NB 50 Both products are excellent

high surface pressure and lubricating pastes which are

Bolts low sliding speed Klüberbio EM 72-81 applied prior to assembly

onto the surfaces exposed to Slideways – Stick slip and high friction > 150 °C high tribological stress. They

Klüberpaste HEL 46-450 facilitate assembly, and reduce

Sliding and guide – Tribocorrosion wear during operation, ensure

surfaces uniform operation without stick

– Seizure and high friction slip.

Threaded spindles during assembly They also protect reliably

against tribocorrosion and

Positive connections – Difficult or impossible allow non-destructive dis-

to disassemble due to assembly of components

corrosion even after a long period of

operation.

Bonded coating

Couplings – Parts subject to paper dust UNIMOLY C 220-SPRAY Smooth operation, dry lubri- cant prevents tribocorrosion

Sliding elements – Conventional oils and and fetting corrosion.

greases become pasty

Spline shafts Easy application, resistant

– Lubricant is thrown off to high pressure, excellent

Fitting parts protection against wear and

corrosion Bearing seats

Product Survey

Lubricating greases Lubricating pastes Adhesive lubricants

21

Base oil / ThickenerSolid lubricant Drop point Colour

DIN ISO 2176

(°C), appr ox.

Consistency grade****

DIN 51818

Worked penetration DIN

ISO 2137

(0.1 mm), appr ox.

Service temperatur e range*

(°C), appr ox.

Density

DIN 51 757 at 20 °C (g/cm

3), appr ox.

Base oil viscosityDIN 51 562(mm

2/s) at °C, appr ox.

Speed factor** n · d

m

(mm / min)Appar

ent dynamic viscosity***

Klüber viscosity grade ALTEMP Q NB 50 Mineral 3/2 250 to – 15 to 1.40 46 6.5 > 170 – M/S beige

Lubricating paste oil, 270 150

barium ALTEMP Q NB 50 complex

SPRAY soap,

Sprayable lubricating solid

paste, lubricant

solvent: hydrocarbon, propellant: propane- butane

BARRIERTA I L Fluorina- 2 265 to – 45 to 1.95 160 18 not 500,000 M white

Lubricating grease ted poly- 295 260 measur-

ether oil, able

PTFE

BARRIERTA L 55/2 Fluorina- 2 265 to – 40 to 1.96 410 40 not 300,000 S white

Lubricating grease ted poly- 295 260 measur-

ether oil, able

PTFE

GRAFLOSCON Mineral 0/00 360 to – 30 to 0.96 1,000 – > 160 – L black C-SG 500 PLUS oil, Al 400 200 ¹⁾

Sprayable adhesive complex

lubricant soap,

graphite

GRAFLOSCON Mineral 0 355 to – 30 to 0.96 680 40 > 100 – M black C-SG 0 ULTRA oil, Al 385 200 ¹⁾

Sprayable adhesive complex

lubricant soap,

graphite

GRAFLOSCON Mineral oil 0 360 to – 20 to 0.98 2,000 95 > 190 – S black C-SG 2000 ULTRA synthetic 380 250 ¹⁾

Sprayable adhesive hydrocar-

lubricant bon oil,

Al com- plex soap,

graphite

ISOFLEX TOPAS Synthetic 2 265 to – 50 to 0.96 30 5.5 > 240 1,000,000 M beige

NB 52 hydrocar- 295 130

Lubricating grease bon oil, barium complex

soap

ISOFLEX TOPAS Synthetic 2 265 to – 50 to 0.89 30 5.5 > 200 1,000,000 L/M beige

NCA 52 hydrocar- 295 130

Lubricating grease bon oil, special calcium

soap

Klüberbio Ester oil, 1/2 290 to – 30 to 1.11 100 28 > 220 – L whitish

EM 72-81 poly- 330 120

Rapidly bio- urea/

degradable solid lubricating paste lubricant

Product data

Klüber product

1)Lower value = Functional lubricant film Upper value = Thermal load carrying limit of the lubricant film, depending on relubrication

40 100

Footnotes see page 23

Product Survey

Lubricating greases Lubricating pastes Adhesive lubricants

Base oil / ThickenerSolid lubricant Drop point Colour

DIN ISO 2176

(°C), appr ox.

Consistency grade****

DIN 51818

Worked penetration DIN

ISO 2137

(0.1 mm), appr ox.

Service temperatur e range*

(°C), appr ox.

Density

DIN 51 757 at 20 °C (g/cm

3), appr ox.

Base oil viscosityDIN 51 562(mm

2/s) at °C, appr ox.

Speed factor

** n · d

m

(mm / min)Appar

ent dynamic viscosity***

Klüber viscosity grade Klüberlub Mineral oil, 1 310 to – 10 to 0.92 1,500 60 > 180 100,000 S black

BE 41-1501 special 340 150

Lubricating grease lithium soap, MoS2

Klüberpaste Poly- 1 – – 40 to 1.43 42 10 > 250 – M black

HEL 46-450 glycol oil, 1,000

Lubricating paste ester oil, (above

inorganic 200 °C

solid dry

lubri- lubri-

cants cation)

Klüberplex Mineral oil, 2 265 to – 20 to 0.96 100 12 > 190 500,000 M light

BE 31-102 special 295 120 brown

Lubricating grease calcium soap

Klüberplex Mineral oil, 3/2 245 to – 15 to 0.96 220 19 > 190 400,000 M/S light

BE 31-222 special 275 140 brown

Lubricating grease calcium soap

Klüberplex Mineral 0/00 380 to – 30 to 0.94 680 – > 160 – L brown

GE 11-680 oil, 420 200 ¹⁾

Sprayable adhesive Al

lubricant complex

soap

Klüberquiet Ester oil, 2/3 250 to – 40 to 0.97 100 12 > 240 700,000 L/M beige

BQ 72-102 poly- 280 180

Lubricating grease urea

Klübersynth Poly- 00 400 to – 30 to 0.99 120 20 > 160 – EL brown

GE 46-1200 alkylene 430 120

Fluid gear grease glycol oil, lithium

soap

PETAMO Mineral 2 265 to – 30 to 0.88 150 18 > 250 500,000 L beige

GHY 133 N oil, 295 160

Lubricating grease synthetic hydrocar- bon oil, polyurea

PETAMO Ester oil, 1 310 to – 30 to 0.97 435 36 > 250 250,000 L/M beige

GHY 441 poly- 340 180

Lubricating grease urea

PETAMO Ester oil, 2/3 250 to – 20 to 0.97 435 36 > 250 250,000 M/S beige

GHY 443 poly- 280 180

Lubricating grease urea

PETAMO Ester oil, 2/1 270 to – 20 to 1.03 160 17.5 > 240 400,000 M/S beige

GHY 193 poly- 310 180

Lubricating grease urea Product data

Klüber product

1)Lower value = Functional lubricant film Upper value = Thermal load carrying limit of the lubricant film, depending on relubrication 40 100

Footnotes see page 23